Experimental analysis and transient numerical simulation of a large diameter pulsating heat pipe in microgravity conditions

A multi-parametric transient numerical simulation of the start-up of a large diameter Pulsating Heat Pipe (PHP) specially designed for future experiments on the International Space Station (ISS) are compared to the results obtained during a parabolic flight campaign supported by the European Space Agency. Since the channel diameter is larger than the capillary limit in normal gravity, such a device behaves as a loop thermosyphon on ground and as a PHP in weightless conditions; therefore, the microgravity environment is mandatory for pulsating mode. Because of a short duration of microgravity during a parabolic flight, the data concerns only the transient start-up behavior of the device. One of the most comprehensive models in the literature, namely the in-house 1-D transient code CASCO (French acronym for Code Avancé de Simulation du Caloduc Oscillant: Advanced PHP Simulation Code in English), has been configured in terms of geometry, topology, material properties and thermal boundary conditions to model the experimental device. The comparison between numerical and experimental results is performed simultaneously on the temporal evolution of multiple parameters: tube wall temperature, pressure and, wherever possible, velocity of liquid plugs, their length and temperature distribution within them. The simulation results agree with the experiment for different input powers. Temperatures are predicted with a maximum deviation of 7%. Pressure variation trend is qualitatively captured as well as the liquid plug velocity, length and temperature distribution. The model also shows the ability of capturing the instant when the fluid pressure begins to oscillate after the heat load is supplied, which is a fundamental information for the correct design of the engineering model that will be tested on the ISS. We also reveal the existence of strong liquid temperature gradients near the ends of liquid plugs both experimentally and by simulation. Finally, a theoretical prediction of the stable functioning of a large diameter PHP in microgravity is given. Results show that the system provided with an input power of 185W should be able to reach the steady state after 1min and maintain a stable operation from then on

Heat transfer delay method for the fluid velocity evaluation in a multi-turn pulsating heat pipe

A multi-turn closed loop pulsating heat pipe made of aluminium is tested in vertical bottom heated mode and different condenser temperatures with the aim of providing quantitative information regarding its flow dynamics through a novel post-processing technique on the local wall-to-fluid heat flux, evaluated within the adiabatic section. The studied device is made of an annealed aluminium tube (inner/outer diameter: 3/5 mm), folded in 14 turns and partially filled with methanol (volumetric filling ratio: 50%). The aluminium channels are coated with a high-emissivity opaque paint, thus allowing thermographic measurements on the outer wall by means of a high-resolution medium wave infrared camera. The proposed method, named Heat Transfer Delay Method, is validated by means of a dedicated experimental approach. Then, the acquired time-space temperature maps are used as input data for the inverse heat conduction problem resolution approach to estimate the local convective heat flux locally exchanged at the inner wall-fluid interface. The resulting wall-to-fluid heat fluxes are then post- processed by applying the Heat Transfer Delay Method to the oscillatory and circulatory flow modes. The average fluid velocity is assessed at varying working conditions during the circulatory flow, finding values up to 0.77 m/s and 0.3 m/s for condenser temperature equal to 20 ◦C and 10 ◦ C, respectivel

Experimental analysis of the thermal energy storage potential of a phase change material embedded in additively manufactured lattice structures

Recent literature introduced novel additively manufactured porous metallic structures designed to deliver enhancement of the thermal conductivity of organic phase change materials. Among these, so-called lattice structures are of particular interest for application in lightweight components. Originally investigated for their attractive mass-specific mechanical properties, these geometries were recently proposed, in alternative to metallic foams, as a conductive matrix of phase change materials. However, the geometrical parameters of a lattice structure differ from the ones of a metallic foam and no established data exist in the literature about the influence of the lattice cell geometry on the transient heat transfer enhancement of a phase change material. This work presents an experimental comparison of the thermal behaviour of a composite based on an n-Octadecane paraffin wax embedded in four different aluminium lattices with varying unit cell topology (f2ccz, bcc, bccz, f2bcc), but showing the same cell size, aspect ratio and strut diameter. It is noticed that the unit cell topology affects the transient thermal behaviour beyond its direct effect on the cell porosity. To address this, a specific thermal performance parameter is identified. The sample based on the f2ccz topology represents the best candidate. The influence of orientation with respect to gravity on the heat transfer is also investigated. While the samples show relatively low porosity, ranging from 70.7% to 83.4%, the wide pore diameters lead to a high impact of melt convection on the thermal behaviour of most samples. Up to 28% wall temperature variation is evidenced for different heating orientations

On the use of shape memory alloys for deployable passive heat radiators in space satellites

The present work presents a multifunctional structure for space engineering application part of the TOPDESS project, funded by ESA. The main aim of the project is the design of a thermal control device able to deploy through passive actuation. A combined device has been designed, made up of a Pulsating Heat Pipe (PHP) foldable heat exchanger and Shape Memory Alloy (SMA) wire. The deployment of the SMA wire is conceived to be controlled by thermal contact with the heat source and by conduction along the wire. Since the heat sources are lumped and the wire is subject to convection, a temperature gradient develops along the wire. A monodimensional mode able to predict the behavior of an SMA wire subjected to a spatial temperature gradient, is presented in this paper. The results show that the system can carry out folding and unfolding cycles with rotation angles greater than 80° only if the wire is subjected to uniform temperature distribution; in the case of temperature gradient, the achievable rotation angle is about 20°. The analysis states the feasibility of the actuation system, highlighting the critical technological aspects, to lay the groundwork for the future development of the whole system

Effect of the Ambient Temperature on the Start-Up of a Multi-Evaporator Loop Thermosyphon

Two-phase heat transfer devices are becoming fairly ubiquitous; the capability to transport heat at high rates over appreciable distances, without any external pumping device, the low cost, durability and relatively simpler modeling/design process, make this technology very attractive for many thermal management applications. Indeed, such devices have been investigated in plenty of fields such as: nuclear plants, energy systems, solar heat recovery, air conditioning, electronic cooling in avionics and in railway traction. As a consequence, they can operate under different environmental conditions that can affect their behavior. Nevertheless, it is difficult to find in literature something related to the effect of the ambient temperature on the thermal performance of such devices. The actual temperature, varying the thermo-fluid properties of the fluid inside the device, the condensation and the evaporation phenomena, could be an important parameter that can affect the performance. In this work a Multi-Evaporator loop thermosyphon is tested at different ambient temperatures, ranging from -20 °C up to 30 °C. The start-up behavior, as well as the thermal performance, are analyzed by means of temperature and pressure measurements and fluid flow visualization

Numerical Simulation of a Capillary Pulsating Heat Pipe in Various Gravity Conditions

In the last two decades a new concept of capillary heat pipe without wick structures, commonly known as Pulsating Heat Pipe (PHP), entered the domain of the two-phase passive heat transfer devices. The thermal-hydraulic behavior of this mini-channel with alternate heating and cooling zones, evacuated and partially filled with a working fluid, mainly depends on the interplay between phase change phenomena, capillary and gravity, if present, which may assist or damp the fluid motion. Numerous are the attempts to simulate PHPs complex behavior, but only a few of them are capable of complete thermal-hydraulic simulations; in addition, none is able to predict the effects of various gravity levels. Nevertheless, validated numerical simulations can constitute useful tools to complete and support experimental studies, and to help the design of new and better performing PHPs. Thus, a novel lumped parameters numerical code for the transient thermo-hydraulic simulation of PHPs has been developed and validated. It consists of a two-phase separated flow model where capillary slug flow is assumed a priori. A complete set of balance differential equations accounts for homogeneous and heterogeneous phase-changes, as well as thermal and fluid-dynamic phenomena. This novel model shows a very good quantitative and qualitative prediction capability not only when computing the correct measured equivalent thermal resistance, but even when reproducing the experimental trend of temperature when transient conditions are applied. This paper presents the comparison between numerical and experimental data, for a copper PHP (I.D./O.D. 1.1mm/2.0mm) filled with FC-72 tested experimentally in micro-gravity (58th Parabolic Flight Campaign), and hyper-gravity conditions (ESA SYT!2013 Programme

An Innovative Enhanced Wall to Reduce the Energy Demand in Buildings

Energy saving in buildings is one of most important issues for European countries. Although in the last years many studies have been carried out in order to reach the zero-consumption house the energy rate due to passive solar heating could be further enhanced. This paper proposes a method for increasing the energy rate absorbed by opaque walls by using a two phase loop thermosyphon connecting the internal and the external façade of a prefabricated house wall. The evaporator zone is embedded into the outside facade and the condenser is indoor placed to heat the domestic environment. The thermosyphon has been preliminary designed and implanted into a wall for a prefabricated house in Italy. An original dynamic thermal model of the building equipped with the thermosyphon wall allowed the evolution of the indoor temperature over time and the energy saving rates. The transient behaviour of the building has been simulated during the winter period by using the EnergyPlusTM software. The annual saving on the heating energy is higher than 50% in the case of a low consumption building

Fluid-flow pressure measurements and thermo-fluid characterization of a single loop two-phase passive heat transfer device

Abstract A Novel Single Loop Pulsating Heat Pipe (SLPHP), with an inner diameter of 2 mm, filled up with two working fluids (Ethanol and FC-72, Filling Ratio of 60%), is tested in Bottom Heated mode varying the heating power and the orientation. The static confinement diameter for Ethanol and FC-72, respectively 3.4 mm and 1.7mm, is above and slightly under the inner diameter of the tube. This is important for a better understanding of the working principle of the device very close to the limit between the Loop Thermosyphon and Pulsating Heat Pipe working modes. With respect to previous SLPHP experiments found in the literature, such device is designed with two transparent inserts mounted between the evaporator and the condenser allowing direct fluid flow visualization. Two highly accurate pressure transducers permit local pressure measurements just at the edges of one of the transparent inserts. Additionally, three heating elements are controlled independently, so as to vary the heating distribution at the evaporator. It is found that peculiar heating distributions promote the slug/plug flow motion in a preferential direction, increasing the device overall performance. Pressure measurements point out that the pressure drop between the evaporator and the condenser are related to the flow pattern. Furthermore, at high heat inputs, the flow regimes recorded for the two fluids are very similar, stressing that, when the dynamic effects start to play a major role in the system, the device classification between Loop Thermosyphon and Pulsating Heat Pipe is not that sharp anymore

An Innovative Enhanced Wall to Reduce the Energy Demand in Buildings

Energy saving in buildings is one of most important issues for European countries. The 40% of the total European energy consumption is due to building Heating and conditioning. Although in the last years many studies have been carried out in order to reach the zero-consumption house by means of passive solar heating, ventilation or thermal insulation, the energy rate due to passive solar heating could be further enhanced. This paper proposes a method for increasing the energy rate absorbed by opaque walls by using a two phase loop thermosyphon connecting the internal and the external façade of a prefabricated house wall. The evaporator zone is located on the outside face and it is irradiated by the sunlight while the condenser zone is placed on the internal face and releases heat to the domestic environment. The temperature differences between the internal and external wall facades are lower than 30 K and the heat fluxes at the evaporator change during the day from 2 up to 7 x 104 W/m2 K. The thermosyphon has been preliminary designed and implanted into a wall for a prefabricated house in Italy. A thermal model of building equipped with the thermosiphon wall has been used in order to evaluate the impact in terms of energy saving and thermal comfort in a real prefabricated low consumption house. The transient behaviour of the building has been simulated day by day during the winter period by using the EnergyPlusTM software. This solution enhances the thermal comfort of the building by keeping the indoor temperature close to the thermal comfort standard for most of the day. The annual saving on the heating energy is higher than 50% in the case of a low consumption buildin